Lightweight Metal Framing That Performs Like a Welded System
In the realm of construction, ensuring the strength and reliability of framing systems is crucial. Traditionally, welded systems have been the go-to solution for their robustness and durability. However, advancements in modular framing systems have introduced alternatives that offer comparable performance with added benefits. One standout in this category is the Sikla Framo system, a modular steelwork solution designed to rival the strength and performance of welded systems. With over 20 years of expertise in civil and structural engineering, our consultancy is dedicated to delivering cutting-edge solutions. This article delves into Sikla Framo, a revolutionary modular steel support system, and evaluates its applications, advantages, and challenges.
History of Secondary Modular Steelwork
Launched in 2006, Sikla’s siFramo was the first 3-dimensional steel framing system to eliminate the need for hot-works. It serves as a viable alternative to welded secondary steel and supports pipework and cable containment beyond the load capacity of conventional channels.
Growing Demand
The demand for Sikla Framo has surged, driven by the industry's shift towards cost-effective, efficient, and safe construction methods, particularly post-COVID-19. Offsite manufacturing, a cornerstone of Sikla Framo, offers significant benefits, including reduced labour, fewer deliveries, timely execution, and a lower carbon footprint. These type of modular steelwork can be used for:
- HV cable supports
- Cable Tray supports
- Plant skids (our skilled design engineers can carry out stress calculations, determining how connections will react if they need to be lifted anywhere else)
- Chemical plants
- To support high temperature and high-pressure pipework frequently found by energy from waste plants
- Pipe supports above ground pipework
- Pipe gantries and bridges
The Advantages of Sikla Framo
1. Flexibility and Versatility
The Sikla Framo system is designed with flexibility in mind. Unlike traditional welded systems that require extensive planning and cannot be easily altered once installed, the Framo system allows for adjustments and reconfigurations on the fly. This adaptability is particularly advantageous in environments where changes are frequent, such as data centers or industrial facilities.
2. Time and Cost Efficiency
Welding is a time-consuming process that demands skilled labor and significant resources. The Sikla Framo system, by contrast, employs a modular approach that can be assembled quickly and efficiently. This not only reduces labor costs but also minimizes downtime during installation. According to industry reviews, the modular nature of Framo can cut installation time by up to 50% compared to traditional welded systems.
3. Strength and Load-Bearing Capacity
Despite its modular design, the Sikla Framo system does not compromise on strength. It is engineered to support heavy loads and withstand substantial stress, making it suitable for critical applications. The system's components are manufactured to exacting standards, ensuring consistency and reliability across installations.
4. Compliance and Certification
Compliance with industry standards and building codes is a non-negotiable aspect of any construction project. The Sikla Framo system meets rigorous standards, including those for seismic resilience. Its design has been tested and certified to ensure it can perform under the stress of seismic events, providing peace of mind for projects in earthquake-prone regions.
5. Sustainability and Safety
Sustainability is an increasingly important consideration in construction. The Sikla Framo system’s modular design reduces material waste and can be disassembled and reused, contributing to more sustainable building practices. Additionally, the system's assembly does not involve the hazardous fumes and fire risks associated with welding, enhancing safety on-site.
Benefit your construction project with siFramo modular system
siFramo is the finest alternative to welded secondary steel and relies on time and cost saving (the heart of Sikla’s product range and solutions)
So, in detail, how can your project benefit from the siFramo concept and range?
- All parts are reusable after disassembly without wastage
- Maximum flexibility and minimum installation time
- Connection to all types of primary building structures and compatibility with generic strut systems
- Designed for making amendments and additions: adjustable components to allow for revisions and building tolerances
- Regulatory compliance: EN 1090-1 (CE); HDG coating to EN-ISO1461 and AS/NZS2312
- One size and type of vibration-proof thread forming screw for all connections
- FLS Self Forming Screw
- Higher performance with lower weight of steel ratio: the system is strong but lightweight, cutting down the total tonnage of steel required for the project
- Typical support shapes documented including load capacities and dimensions
- Products are readily available from stock, with a distribution network that offers quick lead times
- And there is no need for hot works: no concerns about risk assessment or site permits to welding procedures.
Similarities between Sikla and Unistrut
Both are modular systems without the need for welded connections
- Parts can be pre-fabricated off-site and assembled on-site
Modifications can easily be made on-site without any special tools
- Both Sikla and Unistrut use bolted connections, allowing supports to be built and adjusted with hand tools
- All frames can be adjusted in the field in order to adapt to any unexpected conditions
Weldless connection means reusable parts
- All components for both Sikla siFramo and Unistrut are reusable after disassembly
Various coatings are available to meet environmental and corrosion needs
- Sikla’s standard finish is hot-dipped galvanized, but other coatings are available
- See all of Unistrut’s finish options here
Components are fabricated off-site, reducing installation time and effort
- Unistrut Midwest’s fabrication team can build your Sikla, Unistrut, or combined solution in our warehouse and deliver either a finished product or one requiring minimal installation to your site
Differences between Sikla and Unistrut
Sikla siFramo allows for multidirectional connection
- Sikla siFramo sections are a closed box section with perforations on all four sides, allowing connections on all sides at the same point. The holes are staggered in the box section and the fittings are slotted to allow connections at any point on the beam section. The staggered holes will also allow volumetric racks to be assembled on the same plane which is not possible with other modular steel systems that through bolt.
Sikla has a higher torsional resistance and lower weight than Unistrut or welded beams
- The closed box design creates a high torsional resistance and optimal adjustment capability
- Solutions can be designed to handle heavier loads with a lower self-weight than traditional structures
Sikla uses only screws (no washers or nuts) to connect all pieces
- Thread-forming screws lock in place without the need for washers
- Creates a vibration-resistant connection
Implementing Best Practices
To maximize the benefits of the Sikla Framo system, it’s essential to follow best practices during planning and installation:
- Detailed Planning: While the system is flexible, thorough planning ensures that all components are accounted for, and the installation proceeds smoothly.
- Proper Training: Ensuring that the installation team is well-trained in using the Framo system is crucial for efficiency and safety.
- Regular Inspections: Post-installation, regular inspections help maintain the integrity of the system and ensure continued compliance with safety standards.
- Collaboration with Experts: Working with experienced consultants who understand the intricacies of modular systems can significantly enhance the outcome of your project.
The Sikla Framo system represents a significant advancement in modular steelwork, offering a combination of flexibility, strength, and efficiency that meets the demands of modern construction. By leveraging this innovative system, projects can achieve the performance of traditional welded systems while enjoying the benefits of modular design.
By leveraging the benefits of Sikla systems and adhering to best practices, it is possible to create resilient and compliant infrastructures that safeguard the continuous operation of critical buildings such as data center, hospitals, government's organisation. With over two decades of experience, ArchiEng is dedicated to providing the expertise and support necessary to ensure the success and safety of your projects. We work closely with manufacturers to provide Regulation 126 Certificate Of Compliance for various secondary modular framing systems. Speak to one of our engineers and get your compliance checked when you quote for your project to ensure a complete peace of mind.
Sikla Framo Modular steel framing systems Sikla modular support systems Seismic restraints for Sikla Sikla Australia Structural compliance with Sikla Modular framing systems installation Sikla structural support solutions Pipe support systems Sikla
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